Case Study · Industrial Facility

Cleaning the Domino Sugar Factory — Without Shutting It Down

The Domino Sugar refinery in Baltimore is a 103-year-old, 162-foot facility that never stops running. Traditional lifts would have meant a six-week shutdown. Our drones didn't need one.

Drone CleaningSoftwashingBaltimore, MD
Quick Answer

Godwin Facility Services softwashed the historic Domino Sugar factory in Baltimore using cleaning drones instead of booms, scaffolding, or rope access. Because the facility is a live, operating factory, traditional lift equipment would have taken roughly six weeks with a 12-13 person crew and around $50,000 in lift rentals alone — and would have disrupted production. The drone crew completed the job in about two weeks with six people on site, without shutting the factory down.

103 yrsAge of the historic building
162 ftHeight to the top of the facility
~2 wksDrone timeline vs. ~6 weeks traditional
$50KEstimated combined savings

Key facts

ClientDomino Sugar, Baltimore refinery
LocationBaltimore, Maryland
Building162 feet tall, 103 years old, original brick, mortar and window sills
ConstraintA live factory that could not shut down
MethodDrone softwash with a bleach-based solution, no high pressure
Drone crewAbout 6: pilot, two visual observers, pump operator and ground support
Lift-based crew12 to 13 people
TimelineAbout 2 weeks, against roughly 6 weeks with lifts
Lift rental avoidedRoughly $5,000 to $6,000 a week per boom lift, with two likely needed
Estimated savingsRoughly $50,000
The Challenge

A live factory that couldn't afford to stop

1

Production never stops

Domino Sugar's Baltimore facility runs as a working factory around the clock. Traditional lift equipment would have forced a shutdown to clear space and protect workers, cutting directly into production.

2

A massive, historic structure

At 162 feet tall and 103 years old, the building would have required large boom lifts — roughly $5,000-$6,000 a week each, with likely two needed — plus a 12-13 person crew working for weeks.

3

A century-old facade

Original brick, mortar, and window sills from a building built in the early 1900s meant high pressure was off the table — anything too aggressive risked real damage.

The Solution

A smaller footprint, a faster timeline

Godwin Facility Services brought a drone crew instead of a fleet of boom lifts — a pilot, two visual observers, a pump operator, and ground support, about six people total. The team softwashed the entire facility using a bleach-based softwash solution formulated to lift buildup without touching the original brick, mortar, or window sills.

  • Softwash instead of high pressure to protect a 103-year-old facade
  • A six-person team versus the 12-13 a lift-based crew would need
  • Drones repositioned in minutes around active loading docks and foot traffic — no shutdown required
  • Project timeline cut from a planned two to two-and-a-half weeks down to about two, weather permitting
The historic Domino Sugars sign atop the Baltimore sugar refinery cleaned by Godwin Facility Services
On the Job

Photos from the refinery

Cleaning drone softwashing the historic brick facade of the Domino Sugar refinery in Baltimore
Softwashing the original brick, from the air.
Tethered cleaning drone flying beside a tall brick tower at the Domino Sugar refinery
A tethered cleaning drone working the upper floors.
Godwin Facility Services crew in safety vests watching the cleaning drone at the Domino Sugar refinery
Pilot and visual observers on the ground.
Drone cleaning crew at the controls during the Domino Sugar refinery job
The crew at the controls during the job.
The Results

Faster, cheaper, and the factory never closed

~$50K Saved

Between avoided lift rentals and the smaller crew, the drone approach saved roughly $50,000 versus traditional access methods.

No Shutdown

The factory kept running the entire time — drones moved out of the way quickly whenever staff or equipment needed the space.

Facade Protected

Softwashing lifted a century of buildup without stripping paint, damaging mortar, or harming original window sills.

Timeline Cut in Half

What traditional access methods would have stretched to six weeks was completed in roughly two.

FAQ

Questions this project answers

Can a factory be cleaned without shutting down production?

Yes. The Domino Sugar refinery in Baltimore kept running the whole time. The drone crew repositioned in minutes around active loading docks and foot traffic, where boom lifts would have forced areas to close.

How much does drone cleaning save compared with boom lifts?

On this project, roughly $50,000. Boom lifts large enough for a 162-foot building run about $5,000 to $6,000 a week each, two were likely needed, and the lift-based job was estimated at six weeks with a 12 to 13 person crew. The drone crew finished in about two weeks with six people.

Is drone cleaning safe for historic brick?

Yes, when it is softwashed. On this 103-year-old building we used a bleach-based softwash solution instead of high pressure, which lifted the buildup without damaging the original brick, mortar or window sills.

How many people does a drone cleaning crew need?

About six on this job: a pilot, two visual observers, a pump operator and ground support. A lift-based crew for the same building would have needed 12 to 13.

Can't afford to shut down for cleaning?

If your facility has to stay open, drone cleaning might be the only realistic option. Let's talk about your property.